FLORENCE, Ky., September 20, 2022 – At IMTS 2022 in Booth 338300, Mazak showcased the Multi-Tasking production of the INTEGREX i-100HS Multi-Tasking machine. The small-footprint machine provides simultaneous 5-axis capabilities along with maximum versatility, high precision, and throughput to complex part applications. The machine combines the abilities of a high-powered turning center and full-function machining center to produce small and medium-sized workpieces in single setups.
The machine employs a main and second spindle headstock with a 203 mm (6″) chuck and 61 mm (2.4”) diameter bore mounted on a 11 kW (15 hp), 6,000-rpm integrated spindle motor for handling a wide range of applications, from heavy-duty cutting at low speed to high-speed cutting of nonferrous materials. The show machine features the optional 74 Tool Automatic Tool Change Magazine with Kennametal’s KM4X spindle connection.
A vertically mounted milling spindle provides 24 kW (32 hp), 12,000 rpm and a rotating B-axis range of -30-degrees to +240-degrees. A unique roller cam drive for the B-axis ensures higher accuracy and rigidity, while providing zero backlash. A 36-tool (72-tool optional) magazine allows for fast tool changes and provides ample tooling for continuous part processing.
The INTEGREX i-100HS provides a Y-axis travel of 210 mm (8.27″) and vertical X-axis of 450 mm (17.72″). The machine accommodates parts up to 500 mm (19.690″) in diameter with a maximum machining length of 854 mm (36.620”)