Medical Shops Keep Production High and Costs Low

February 20, 2025 – The medical device manufacturing industry continues to be a double-edged sword for shops. Demand in the sector remains high with a projected compound annual growth rate of 6.2% through 2032. However, the increased demand paired with pressure to keep production costs as low as possible will require manufacturers to streamline processes for maximum volume and output.

Additionally, the medtech segment inherently requires a tremendous number of tools, parts and consumables. Global demand for single-use instruments, lab utensils, dental and orthopedic implants, bone screws and plates and a legion of other parts produced in large volumes continues to surge.

The specific nature of a high-production part and required job lot sizes will dictate the type of machine tool medical OEMs should consider for efficient, cost-effective production. While there is no medical miracle machine tool suitable for every job, multi-tasking machines, for example, are effective at increasing productivity. However, they are often better suited for complex tasks at certain production output levels. For extremely high-volume production for instance, multiple standalone machines in a cell with robot load/unload automation would prove a better choice.

For those medical jobs that do warrant a multi-tasking machine, Mazak’s INTEGREX i-Series Multi-Tasking machines combine turning, milling, drilling and more, on one machine platform, to significantly reduce setup times and eliminate inaccuracies that occur when moving a part across multiple workstations. This combination of high-power turning machine capability with the performance of a full-function machining center allows for DONE IN ONE® manufacturing for high-level, single-setup production of strict tolerance orthopedic implants.

For high-volume processing of surgical instruments and equipment the VARIAXIS NEO series speeds production. Offering full simultaneous 5-axis machining, VARIAXIS machines perform multiple and complex curved surface machining on workpieces such as knee and hip replacement components and custom implants in single setups for reduced lead times and operating expenses.

High-volume production of small, complex items such as bone screws and pins call for Swiss-style machines, like Mazak’s SYNCREX Swiss-style Turning Machines that are available in 7-, 8- or 9-axis machine configurations. Features such as a High-Damping Composite Casting (HDCC) provide excellent rigidity, less thermal distortion, longer tool life and better finishes, and Mazak’s exclusive in-machine Auto Tool Setter reduces setup time.

READ MORE